Aged Equipment Replacement – 3D Scan-to-CAD

Subsea Photogrammetry. 3D CAD & RAW IMAGE

Our team were tasked with helping our fabrication partner replace an aged waste separator, by converting 3D scan data to 3D and 2D PDF CAD.

A North Sea service company detailed a need to replace a liquid waste separator. With the unit in constant use, the preference to send the unit to the fabricator to allow a ‘like-for-like’ measurement and fabrication campaign was negated, with a maximum preferred ‘out-of-service’ duration of 3 days being requested.

This led our partner to request that the unit be scanned in-situ, and the data converted into ‘workshop-ready’ fabrication drawings.

This wasn’t a scanning problem, it was a dimensional certainty problem.

RAW 3D Data.Chute assembly
RAW 3D Data & CAD.Chute assembly
3D CAD.Chute assembly
2D CAD.Chute assembly
2D CAD.Chute assembly
Subsea Photogrammetry. 3D RAW
Subsea Photogrammetry. 3D CAD & RAW
Subsea Photogrammetry. 3D CAD
2D CAD. Stand Pipe
Daily life. It can be a dirty job.
stay out of the office

Viewport3 was contracted to deliver engineering grade dimensional assurance, capturing the asset in situ and converting it directly into CAD and fabrication-ready outputs.

To ensure data quality and long-term auditability:

  • The unit was cleaned / prepared to expose the hardware surface
  • The photogrammetry was completed using high-resolution still imagery to ensure strict dimensional assurance of +/- 1mm.

The capture operations took a total of ten hours, helping to avoid an unnecessarily long disruption to operations.

The photogrammetry dataset was processed into a ultra high-fidelity 3D model and analysed using reverse-engineering techniques suited to fabricated process equipment.

From this, Viewport3 produced:

  • A verified 3D CAD model of the separator, using a number of ‘primitive-matching’ techniques
  • A complete set of 2D fabrication drawings, suitable for workshop use

The deliverables were engineered for fabrication, pursuant to the engineering experience of the Viewport3 team.

During a visit to the fabricator’s yard a few weeks later, our Director Richard was invited to examine progress on the fabrication work, and was pleased to see the final product coming to life. The 3D scan-to-CAD process enabled the workflow requested by the end-client and the preference to minimise the downtime was enabled.

By delivering verifiable, fabrication-ready 2D drawings, Viewport3 enabled:

  • Minimal operational downtime
  • Elimination of site measurement risk
  • Confidence in first-time fit

This project demonstrates how scan-to-CAD becomes dimensional assurance when accuracy, verification and engineering intent are treated as non-negotiable.

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